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The Shuttle Racking System is a high-density, automated warehouse storage solution comprising the racking structure itself, shuttle carts, and guide rails. By relying on shuttle carts to automatically enter and exit storage lanes—eliminating the need for forklifts to enter the lanes—the system achieves a high degree of automation and exceptional storage density. It is ideally suited for the centralized storage of large volumes of goods belonging to the same product category.
Reduces the space occupied by aisles, significantly boosting warehouse capacity and saving floor space.
Shuttle carts automatically transport palletized goods, ensuring efficient and labor-saving inbound and outbound operations.
Flexibly adapts to various inventory turnover models, facilitating effective batch management.
Minimizes the risk of collisions caused by forklifts entering storage lanes, thereby reducing rack damage and operational hazards.
Ideal for the storage of large volumes of full-pallet goods across sectors such as food, cold chain logistics, daily chemical products, and raw materials.
Significantly reduces the number of aisles required for forklift operations; storage capacity per unit of floor area is increased by 30%–60% compared to conventional racking systems, resulting in substantial savings in warehouse space and costs.
Shuttle carts automatically handle the storage, retrieval, transport, and repositioning of goods, minimizing the need for manual labor and frequent forklift movements within the lanes, thereby significantly boosting operational efficiency.
Mitigates the risk of collision damage at the source by restricting forklift access to the deep storage lanes; equipped with comprehensive safety protection devices to ensure the safety of both goods and personnel.
Supports various inventory turnover models—including First-In, First-Out (FIFO) and Last-In, First-Out (LIFO)—to accommodate diverse batch management and inventory control strategies.
Particularly well-suited for the storage of large volumes of homogeneous, full-pallet goods across sectors such as cold chain logistics, food and beverages, electronic components, and construction materials.
The racking structure, shuttle carts, and guide rails feature a modular design that allows for flexible disassembly and reconfiguration, facilitating future capacity expansion, layout adjustments, and relocation.
Seamlessly integrates with warehouse management systems such as WMS and MES to enable automated scheduling, data traceability, and precise inventory management.
Constructed from thickened, high-quality structural steel, featuring a strong load-bearing framework that resists torsion and impact, ensuring a long service life.
The shuttle cart operates with automatic guidance and precise positioning, facilitating rapid storage and retrieval while minimizing human error and product loss.
Combines an open-rack structure with a multi-tier vertical layout to fully leverage vertical space, achieving high-efficiency, three-dimensional storage. III. Core Technical Parameters
Single Arm Load Capacity ：500kg – 1500kg per pallet | Heavy-duty models can be customized upon request
Rack Height：2000mm – 12000mm | Supports customization for extra-high configurations
Cantilever Arm Length ：800mm – 2500mm | Adaptable to goods of various lengths
Shuttle Cart Speed ：No-load ≥ 1.0m/s; Full-load ≥ 0.8m/s | Higher performance options available via customization
Positioning Accuracy：±5mm | Precise alignment ensures safe storage and retrieval operations
Power Supply Method ：Onboard Battery / Rail-based Power Supply | Selectable based on needs; offers long-lasting endurance
Surface Treatment ：Acid Pickling & Phosphating + Electrostatic Powder Coating | Rust-proof, corrosion-resistant, and resistant to abrasion and impact
Compatible Equipment ：Forklifts, Overhead Cranes, Shuttle Cart Systems | Compatible with a wide range of warehouse automation equipment
High-quality, thickened hot-rolled structural steel; features high strength, excellent resistance to compression and bending, and minimal deformation.
Specialized welded beams and thickened cold-rolled profiles; highly resistant to abrasion and heavy loads, ensuring the smooth operation of the shuttle cart.
Custom-engineered wear-resistant guide rail steel; features rust prevention, low friction, and a long service life.
Thickened support plates, horizontal and diagonal bracing rods, and high-strength rust-proof bolts; ensures overall structural stability.
Acid pickling, phosphating (for rust removal) + electrostatic powder coating; provides protection against moisture, corrosion, and physical impact.
1. Single Pallet Load Capacity: Standard 500–1500kg; heavy-duty capacities available via customization.
2. Rack Height: 2500–10000mm; supports customized height requirements.
3. Storage Depth: Multi-depth design allows for continuous, high-density storage.
4. Shelf Level Adjustment: Uprights feature multiple perforation points, allowing for flexible and adjustable shelf spacing.
5. Shuttle Cart Parameters: Battery-powered, wireless remote control operation; features automatic forward/reverse movement and precise positioning.
6. Inbound/Outbound Modes: Supports First-In, First-Out (FIFO) / First-In, Last-Out (LIFO).
7. Structural Form: Modular assembly structure; offers overall stability and facilitates easy expansion or modification.
8. Applicable Environments: Suitable for use in ambient temperature settings, low-temperature cold chain facilities, and cool storage warehouses.
Cold storage facilities, fresh produce centers, and frozen food warehouses; enables high-density storage in low-temperature environments while reducing energy consumption associated with aisles.
Bulk storage of high-volume, uniform-specification goods such as alcoholic beverages, dairy products, grains and oils, and other drinks.
Daily necessities, chemical raw materials, and packaging materials; allows for unified storage of full pallets, simplifying inventory management.
Finished pharmaceuticals and medical consumables; ideal for goods requiring batch management and a clean, enclosed storage environment.
Bulk storage of factory raw materials, semi-finished products, and finished goods; particularly suitable for large volumes of single-category items.
Centralized storage of bulk goods on full pallets; increases storage capacity and reduces labor and forklift operating costs.
Goods feature uniform specifications and stable turnover rates; suitable for high-density, large-scale storage operations.
Control the shuttle cart via a wireless remote control to execute inbound/outbound movements, lateral shifting, and resetting; the operation is simple and easy to learn.
A forklift places the palletized goods onto the rails at the rack's entry point; the shuttle cart is then activated to automatically drive deep into the storage lane, stacking the pallets densely and sequentially.
The remote-controlled shuttle cart transports the goods from the depths of the lane to the rack's entry point, allowing the forklift to retrieve the goods directly without needing to drive into the internal aisle.
The system can be switched on demand between modes: First-In, Last-Out (LIFO) for bulk stockpiling, or First-In, First-Out (FIFO) for fresh produce or batch-managed goods.
Personnel and forklifts are strictly prohibited from entering the shuttle lanes. Overloading or placing off-center loads on goods is strictly forbidden. Keep clear of the rail area while the system is in operation.
Regularly check the shuttle car's battery level, the cleanliness of the rails, and the integrity of the racking connectors. Recharge the unit promptly and ensure the rails remain free of debris to prevent operational obstructions.
In the event of equipment malfunction, immediately stop the unit, cut off power, cease operations, and contact after-sales support for repairs. Unauthorized disassembly or modification of the equipment is strictly prohibited.
By eliminating the need for numerous forklift aisles, warehouse space utilization can be increased by over 50%, making it ideal for high-volume bulk storage.
Yes, it does. The system allows for flexible switching between FIFO and "First-In, Last-Out" (LIFO) modes to meet specific batch management requirements.
The entire operation is controlled via wireless remote, making it simple and intuitive. With just a short period of specialized training, designated personnel can easily master its operation.
The equipment features a mature and stable design; provided that overloading is avoided and the rails are kept clean, the failure rate is extremely low.
Yes. The system can be customized with specialized low-temperature shuttle cars and corrosion-resistant racking to suit the specific requirements of cold chain warehouses.
Goods must be stacked neatly and squarely on full pallets, positioned centrally on the rack. Off-center loads, overloading, and loads protruding beyond the pallet dimensions are strictly prohibited.
Thanks to its modular design, the storage lanes can be freely extended and additional levels added, making future capacity expansion both convenient and flexible.
Forklifts operate exclusively from the exterior of the system and do not enter the internal storage lanes, thereby significantly reducing the risk of collision-related damage to the racking.
1. This system is best suited for storing a limited variety of goods in large quantities; it is not recommended for storing loose, small-sized items.
2. Regularly recharge the shuttle car and clear any debris or dust from the rails to ensure smooth and unimpeded movement.
3. Personnel are strictly prohibited from entering the storage lanes, and no miscellaneous items should be stacked within these lanes. A safety cordon or warning zone should be established during operation.
